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Automotive Ignition Module
Objectives: Strong weld joint, high production
speed, low equipment cost.
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Cauterizing Tool
Objectives: Strong Weld Joint, minimum splash,
precise energy control.
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Air Bag Diffuser
Objectives: Strong weld joint, high production
speed, low equipment cost.
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Detonator Module
Objectives: Strong Weld Joint, minimum wire
deformation, low equipment cost.
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Hair Dryer Heater Assembly
Objectives: Good electrical connection, maximum
weld joint strength, and low equipment cost.
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Halogen Filled Automotive Headlamp
Objectives: strong weld joint, minimum splash
at high production speed, and long electrode life.
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NiMH Battery Caps
Objectives: A strong weld joint with complete
projection set-down and low equipment costs.
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Electric Motor Wire Fusing
Objectives: Good electro-mechanical crimp
connection, high speed production, low equipment costs.
The Insulation on the copper magnet wire
is vaporized from heat generated by the weld current flowing through the
motor tang and around the copper magnet wire.
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Appliance Solenoid
Objective: A good electrical connection, good
weld joint strength, high speed production, and low equipment cost.
The Insulation on the copper magnet wire
is vaporized from heat generated by the weld current flowing through the
terminal and around the copper magnet wire.
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Relay Latch Plate Assembly
Objective: Strong weld joint, high production
speed, and minimal weld splash.
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NiMH Battery Tab
Objective: Good electrical connection, strong
weld joint, and low equipment costs.
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Power SCR (Solid State Relay)
Objective: Good electrical connection,
maximum weld joint strength, and low equipment cost.
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Prismatic Nickel/Cadmium Battery Assembly
Objective: Good electrical connection, good
weld joint strength, high speed production, monitoring of welding current
and voltage and low equipment cost.
The welding of multiple battery plates
required an Up Slope weld function to minimize material splitting.
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Resistor Support Bracket
Objective: Strong weld joint, high speed production,
and low equipment costs.
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Control Module Assembly
Objective: Strong weld joint, high production
speed, and low equipment costs.
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Battery Pack Connector
Objectives: Strong Weld, consistent pull strength,
and a minimum of battery cell marking.
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Thermal Cut-off Assembly
Objectives: Good electrical connection, good
weld joint strength, and high production rates.
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Battery Pack
Objective: Good electrical connection and
good weld joint strength.
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Relay
Objectives: Good electrical connection, strong
weld joint, and a high production rate.
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Anti-Lock Brake System Solenoid
Objectives: Good electrical connections, good
weld joint strength, high speed production, and low equipment cost.
Insulating on the copper magnet wire is
vaporized from heat generated by the weld current flowing through the terminal
and diode lead and around the copper wire.
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Element Assembly
Objectives: Good electrical connections and
low equipment costs.
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Lithium Ion Battery Tabs
Objectives: Strong, consistent weld, high
production rates, SPC feedback.
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Automotive Sensor Printed Circuit Board
Objectives: Good electrical connection, low
equipment costs.
Reflow brazing was utilized by placing
a pair of molybdenum tipped parallel gap electrodes on top of a single
wire. A low weld current was then placed through the wire, generating sufficient
heat to reflow the solder paste coated copper wire.
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Flat Heating Element
Objectives: A good electrical connection,
minimum joint strength, and minimum damage to the very thin heating element
mounted on a rubber backing.
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Microphone Plug
Objectives: Good electrical connection, good
weld joint strength , and low equipment costs.
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Sensing Device
Objectives: A good electrical connection and
low equipment costs.
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Battery Tab
Objectives: A strong weld, good electrical
connection, and high production speed.
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Prismatic Battery Tab
Objectives: A good electrical connection,
high production speed and minimum marking.
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Relay Terminal Connection
Objectives: A strong weld joint, complete
capture of all wire strands, and long electrode life.
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Cal Rod Heating Element
Objectives: A strong weld joint, complete
capture of all wire strands, high production speed, and long electrode
life.
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at TJS