The T. J. Snow Company

T. J. Snow  >  Supplies  >  Cables  >  Braided Flexible Connectors

Braided Flexible Connectors

Standard Braids are available in 1", 1-1/4", 1-3/8", 1-1/2", 2", 3", 4", 5" and 6" widths. Drilling patterns are NEMA standards. Ferrules are typically 3" long, but can be up to a maximum of 5-7/8". The copper can be wither bare or tin plated.

Current Carrying capacity of up to 3200 amps is possible, base on a single conductor in free air, with a temperature rise of 30 or 50°C.
 

Braided Flexible Connectors
 
1" Wide Braided Connectors
Ampacity Watteredge-Uniflex Part Number
30°C 50°C
180  2345 1 - 180 
  275 360 1 - 275
350 460 1 - 350
420 550 1 - 420
1 inch Braided Connectors

 
1-1/2" Wide Braided Connectors
Ampacity Watteredge-Uniflex Part Number
30°C 50°C
  240 315 1.5 -  240
  350 460 1.5 -  350
450 590 1.5 -  450
540 710 1.5 -  540
625 825 1.5 -  625
705 930 1.5 -  705
785 1035 1.5 -  785
865 1140 1.5 -  865
945 1245 1.5 -  945
1020 1345 1.5 -  1020
1095 1445 1.5 -  1095
1175 1550 1.5 -  1175
1250 1650 1.5 -  1250
1325 1745 1.5 -  1325
1400 1845 1.5 -  1400
1475 1945 1.5 -  1475
1550 2045 1.5 -  1550
1620 2140 1.5 -  1620
1695 2235 1.5 -  1695
1775 2340 1.5 -  1775
1850 2440 1.5 -  1850
1920 2535 1.5 -  1920
2000 2640 1.5 -  2000
1.5 inch Braided Connectors

 
Larger Widths of Braided Connectors
Description Terminal
Thickness
Terminal
Width
Ampacity
30°C 50°C
  420 MCM   2 X 2
  603 MCM   2 X 3
  840 MCM   2 X 4
1050 MCM   2 X 5
3/8
1/2
5/8
3/4
2
2
2
2
  569
  724
  866
1000
  755
  961
1149
1328
  630 MCM   3 X 2
  945 MCM   3 X 3
1260 MCM   3 X 4
1575 MCM   3 X 5
3/8
1/2
5/8
3/4
3
3
3
3
  801
1007
1194
1367
1062
1337
1584
1814
  840 MCM   5 X 2
1260 MCM   4 X 3
1680 MCM   4 X 4
2100 MCM   4 X 5
3/8
1/2
5/8
3/4
4
4
4
4
1026
1284
1512
1724
1361
1703
2006
2286
1050 MCM   5 X 2
1575 MCM   5 X 3
2100 MCM   5 X 4
2625 MCM   5 X 5
3/8
1/2
5/8
3/4
5
5
5
5
1284
1554
1825
2073
1654
2061
2420
2749
1260 MCM   6 X 2
1890 MCM   6 X 3
2520 MCM   6 X 4
3150 MCM   6 X 5
3/8
1/2
5/8
3/4
6
6
6
6
1465
1821
2132
2417
1943
2414
2827
3204

Special connections manufactured to customer's specifications are also available, including slotted holes.
Custom Braided Connectors
 

Two and Three Inch Braided Connectors
Four and Five inch braided connectors
Six Inch Braided Connectors

Why Watteredge-Uniflex Braided connectors give you an advantage:

Test Results
When designing flexible links into bus systems for the transmission of medium to high amperage currents, several factors must be considered. Some of these concerns should be: Damage due to heat expansion or vibration, voltage drop requirements, aluminum or copper materials, bare or plated contact areas, equipment misalignment problems, corrosion resistance, and the use of laminated or braided shunts. Watteredge-Uniflex can help you answer these important questions concerning flexible jumpers.Braided Connector
There are also several manufacturing methods available for the production of flexible jumpers. Some of these methods include the following: Cold forming a seamless tube around the material, welding the flexible material between two plates, soldering, a combination of two or more of the above, or press welding the material into a single homogenous mass. This last method has several advantages over all the others, and is only available from Watteredge-Uniflex.
Recent tests by two independent laboratories, EMEC Consultants in Export Pennsylvania and Southern Electrical International Division of Georgia Power, confirm the superior quality of the pressweld connection. Resistance values are equal to that of a solid bar of the same cross section. Even more impressive is the fact that the resistance does not increase over time as does the resistance of a riveted or compressive type connection. Even when repeatably exposed to a highly corrosive salt spray and overloaded to 200% capacity does the resistance increase. For more information about this revolutionary process, or to review the test results yourself, feel free to contact us.

Contact
Information:
6203-6207 Jim Snow Way
P. O. Box 22847
Chattanooga, TN 37422
(423) 894-6234
1-800-NOW-SNOW
FAX (423) 892-3889
ORDER FAX (423) 490-2417
=Click to Email= welders@tjsnow.com


Jumpers / Cables: Index | Air Cooled | Water Cooled | Kickless | Laminated Shunts | Braided Flexible | Maximizing Cable Life
T. J. Snow | Other Resistance Welding Supplies and Parts