A cost effective, microcomputer controled weld control for Resistance and Spot Welding that can feature the "Soft Touch" Resistance Welding Safety system.
You
will agree that SIMPLICITY sets a new standard in simple, cost
effective welding controls providing absolute timing and heat setting
accuracy.
• replaces old controls on all resistance welders • ideal for installation on new welders • available as a complete unit or retrofit package
Now
you can avoid old, unreliable welding controls with SIMPLICITY, the
ADVANCED BREAKTHROUGH microcomputer based system. Even though
it’s been engineered and built with high tech materials and components,
don’t let the electronics and microcomputer words scare you - it’s so
simple, so foolproof, that any operator will quickly produce highest
quality welding jobs. It’s been tested and proven in all sizes
and types of welding shops…and one is ready for shipment to your
welding department today.
SIMPLICITY in installation
It’s
designed for easy installation without the need for special electronic
knowledge or fancy equipment. Each system is shipped complete in
a single, ready-to-mount control cabinet. Easy-to-follow,
step-by-step directions for installation are included. A typical
installation and basic 7 wire hookup should take about an hour and a
half.
Important
Note: Standard automatic power factor and digital electronics
eliminate the need for any adjustments or calibrations. In fact,
the SIMPLICITY has nothing to adjust – ever.
SIMPLICITY in flexibility
To
meet all you needs, SIMPLICITY includes as standard provisions for 2
stage initiation, single stage initiation, pressure switch interlock,
limit switch interlock, external no weld, emergency stop, transformer
over temperature, and contractor over temperature.
SIMPLICITY in maintenance
In
the unlikely event of service, replacement of the P.C. board component
should restore operation immediately. Replacement boards are in
stock for immediate same-day shipment. Unitrol’s Exclusive 5 Year
Limited Warranty protects your investment and assures you of years of
continuous production.
SIMPLICITY in pricing
A pleasant surprise – with all the above features and benefits Unitrol’s SIMPLICITY prices start at around $1000.00.
SIMPLICITY in operation
There
is no special training needed to operate SIMPLICITY. Settings are
instantly made on direct reading thumb wheel switches. Dual level
initiation give your operator complete control where it counts most –
at the welding tips. Indicator lights shine to verify power,
solenoid operation, and weld in progress. And our quartz accuracy
eliminates the need for continuous resetting.
SIMPLICITY in design
You
will find all electronic components, including the power transformer,
are conveniently located on one 7” x 8” printed circuit board.
Your hook up wires are easily connected to terminals on the same P.C.
board eliminating the need for wiring harnesses and interconnecting
cables.
And
if you require the addition of control option, it can be installed
without the need for additional electronics or circuit boards.
SIMPLICITY in performance
Your
SIMPLICITY control will have the capability to do spot and projection
welding on such materials as cold rolled, galvanized, stainless and
aluminum.
In addition, an automatic repeat function, included as standard, allows for quality continuous high – speed welding.
SIMPLICITY in safety
A
complete NEMA interlocking relay system, extra cost on some other
brands, is included as standard along with photo optical isolation on
all inputs and outputs. The SIMPLICITY also protects your welding
transformer with an exclusive computer generated inrush protection
system (replaces older “87 ½º first half cycle firing”).
Specifying and ordering the Unitrol Simplicity Welding
Control is as easy as using it
Just follow these easy steps to select a SIMPLICITY
that matches your welder:
Find the primary
voltage of your welder in the red
area of the chart below.
Move the downward
from this primary voltage and
circle the blue box that includes the KVAas shown on the nameplate of your welder.
From this point, move to the right of the
SIMPLICITY Model Number in the column that lists the desired circuit protection and cabinet style (see photos at
right).Note that circuit breakers
are recommended for most production welding systems.
EXAMPLE:The
correct SIMPLICITY controls with circuit breaker protection for a 50 KVA spot
welder working at 460 volts are:91160L-810 or 9160D-810 (depending on desired cabinet style).
Contact TJ Snow for a quote and control leadtime. All components are carried
in factory stock for fast delivery.We can usually handle one day emergency control needs for “down”
situations.
Now get ready to experience the easiest to use
control in the resistance welding industry!
WELDER PRIMARY VOLTAGE
MODEL NUMBER
CABINET SIZE
115 Volts
208 Volts
230 Volts
375 Volts
460 Volts
575 Volts
With Circuit Breaker
With High Speed Fuse
Without Protection
A
B
C
1-7 KVA
1-15 KVA
1-15 KVA
1-25 KVA
1-30 KVA
1-40 KVA
— 9160L-990 9160D-990 —
9160M-9F0 9160L-9F0 9160D-9F0 9160R-9F0
9160M-900 9160L-900 9160D-900 9160R-900
12 20 20 20
9 20 20 20
8 9 9 9
8-15 KVA
16-30 KVA
16-35 KVA
26-50 KVA
31-65 KVA
41-80 KVA
— 9160L-810 9160D-810 —
9160M-8G0 9160L-8G0 9160D-8G0 9160R-8G0
9160M-800 9160L-800 9160D-800 9160R-800
12 20 20 20
9 20 20 20
8 9 9 9
16-35 KVA
31-75 KVA
36-80 KVA
51-130 KVA
66-170 KVA
81-200 KVA
— 9160L-620 9160D-620 —
9160M-6H0 9160L-6H0 9160D-6H0 9160R-6H0
9160M-600 9160L-600 9160D-600 9160R-600
12 20 20 20
9 20 20 20
14 9 9 9
36-60 KVA
76-120 KVA
81-130 KVA
131-200 KVA
171-250 KVA
201-325 KVA
— 9160L-630 9160D-630 —
9160M-6J0 9160L-6J0 9160D-6J0 9160R-6J0
9160M-600 9160L-600 9160D-600 9160R-600
12 24 2424
9 24 24 24
14 9 9 9
61-100 KVA
121-200 KVA
131-250 KVA
201-450 KVA
251-500 KVA
326-600 KVA
— 9160L-440 9160D-440 —
9160L-4K0 9160D-4K0 9160R-4K0
9160L-400 9169D-400 9160R-400
30 30 30
30 30 30
13 13 13
The following controls are
designed to replace all electronic components in any existing welding controls. For use with existing SCR
Contractors 1.Without enclosure………………………….9160M-SOO 2.With 9” x 12” x 8” NEMA-1 enclosure……9160M-SCO For use with existing
INGNITRON contactors 1.Without enclosure………………………….9160M-GOO 2.With 9” x 12” x 8” NEMA-1
enclosure……9160M-GCO
Contact Information:
120 Nowlin Ln P. O. Box 22847 Chattanooga,
TN 37422
(423)
894-6234 1-800-NOW-SNOW FAX (423) 892-3889 ORDER FAX (423)
490-2417
